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  • Original price $1,299.99 - Original price $1,699.99
    Original price
    $1,299.99 - $1,699.99
    $1,299.99 - $1,699.99
    Current price $1,299.99
    10399 ENTRIES 🎟️
    8X

    Deluxe Evolution Sportster Hardtail Kit 1982-2003

    Throttle Addiction
    1+ in stock

     Please allow up to a 3 week lead time for production on Hardtail kit orders Our Throttle Addiction weld on Sportster hard tail kit will transform ...

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    Original price $1,299.99 - Original price $1,699.99
    Original price
    $1,299.99 - $1,699.99
    $1,299.99 - $1,699.99
    Current price $1,299.99
    10399 ENTRIES 🎟️
    8X
  • Original price $499.99
    Original price $499.99 - Original price $499.99
    Original price $499.99
    Current price $399.99
    3199 ENTRIES 🎟️
    8X
    $399.99 - $399.99
    Current price $399.99
    3199 ENTRIES 🎟️
    8X

    Evolution Sportster Hardtail 1982-2003

    Throttle Addiction
    1+ in stock

    Please allow up to a 3 week lead time for production on Hardtail orders This Sportster hardtail kit is designed to fit 1982-2003 Harley Davidson Sp...

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    Original price $499.99
    Original price $499.99 - Original price $499.99
    Original price $499.99
    Current price $399.99
    3199 ENTRIES 🎟️
    8X
    $399.99 - $399.99
    Current price $399.99
    3199 ENTRIES 🎟️
    8X
    Sale Sale
  • Original price $699.99 - Original price $699.99
    Original price
    $699.99
    5599 ENTRIES 🎟️
    8X
    $699.99 - $699.99
    Current price $699.99
    5599 ENTRIES 🎟️
    8X

    Panhead / Shovelhead Weld-On Hardtail With Cast Axle Plates

    Throttle Addiction
    Out of stock

    Throttle Addiction weld on hardtail mates beautifully to all Harley Davidson Panhead and Shovelhead swing arm frames from years 1958-1985.  The kit...

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    Original price $699.99 - Original price $699.99
    Original price
    $699.99
    5599 ENTRIES 🎟️
    8X
    $699.99 - $699.99
    Current price $699.99
    5599 ENTRIES 🎟️
    8X
    Sold out
  • Original price $21.99 - Original price $21.99
    Original price
    $21.99
    175 ENTRIES 🎟️
    8X
    $21.99 - $21.99
    Current price $21.99
    175 ENTRIES 🎟️
    8X

    Rear Axle Adjuster Bolts 3/8 - 24 TPI

    Drag Specialties
    1+ in stock

    Chrome Rear Axle Adjuster Bolts fit our Sportster hardtail kits.  Sold in Pairs 3/8" X 24TPI X 3" long fits 48-72 Harley Big Twin and custom app...

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    Original price $21.99 - Original price $21.99
    Original price
    $21.99
    175 ENTRIES 🎟️
    8X
    $21.99 - $21.99
    Current price $21.99
    175 ENTRIES 🎟️
    8X
  • Original price $329.99 - Original price $345.99
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    $329.99 - $345.99
    $329.99 - $345.99
    Current price $329.99
    2639 ENTRIES 🎟️
    8X

    Sportster Hardtail Oil Tank

    Throttle Addiction
    1+ in stock

    This oil tank is designed to fit perfectly with the Throttle Addiction weld on Evolution Sportster hardtail.  The center opening is spaced such tha...

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    Original price $329.99 - Original price $345.99
    Original price
    $329.99 - $345.99
    $329.99 - $345.99
    Current price $329.99
    2639 ENTRIES 🎟️
    8X
  • Original price $49.99 - Original price $49.99
    Original price
    $49.99
    399 ENTRIES 🎟️
    8X
    $49.99 - $49.99
    Current price $49.99
    399 ENTRIES 🎟️
    8X

    Sportster Hardtail Brake Caliper Bracket - 00-03 Caliper

    Throttle Addiction
    Only 1 left!

    Designed for use with our Evolution Sportster Hardtail Kit. This 3/8" thick weld-on caliper bracket works with the stock 2000-2003 HD Sportster re...

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    Original price $49.99 - Original price $49.99
    Original price
    $49.99
    399 ENTRIES 🎟️
    8X
    $49.99 - $49.99
    Current price $49.99
    399 ENTRIES 🎟️
    8X
  • Original price $49.95 - Original price $49.95
    Original price
    $49.95
    399 ENTRIES 🎟️
    8X
    $49.95 - $49.95
    Current price $49.95
    399 ENTRIES 🎟️
    8X

    Sportster Hardtail Battery Tray/Hold Down

    Throttle Addiction
    1+ in stock

    Battery tray and hold down designed to secure an Antigravity 12 cell small case battery for use with our Evolution Sportster Hardtail Kit. This we...

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    Original price $49.95 - Original price $49.95
    Original price
    $49.95
    399 ENTRIES 🎟️
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    $49.95 - $49.95
    Current price $49.95
    399 ENTRIES 🎟️
    8X
  • Original price $109.99 - Original price $109.99
    Original price
    $109.99
    879 ENTRIES 🎟️
    8X
    $109.99 - $109.99
    Current price $109.99
    879 ENTRIES 🎟️
    8X

    Sportster Hardtail Cobra Seat Pan

    Throttle Addiction
    1+ in stock

    Seat pans are designed to fit perfectly with our Sportster Evo Deluxe Hardtail Kit.  16 gauge steel. 100% Made in the U.S.A. Include mounting ...

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    Original price $109.99 - Original price $109.99
    Original price
    $109.99
    879 ENTRIES 🎟️
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    $109.99 - $109.99
    Current price $109.99
    879 ENTRIES 🎟️
    8X
  • Original price $109.99 - Original price $109.99
    Original price
    $109.99
    879 ENTRIES 🎟️
    8X
    $109.99 - $109.99
    Current price $109.99
    879 ENTRIES 🎟️
    8X

    Sportster Hardtail Solo Seat Pan

    Throttle Addiction
    1+ in stock

    Seat pans are designed to fit perfectly with our Sportster Evo Deluxe Hardtail Kit.  16 gauge steel. 100% Made in the U.S.A. Include mounting ...

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    Original price $109.99 - Original price $109.99
    Original price
    $109.99
    879 ENTRIES 🎟️
    8X
    $109.99 - $109.99
    Current price $109.99
    879 ENTRIES 🎟️
    8X
  • Original price $169.99 - Original price $169.99
    Original price
    $169.99
    1359 ENTRIES 🎟️
    8X
    $169.99 - $169.99
    Current price $169.99
    1359 ENTRIES 🎟️
    8X

    Hardtail Sissy Bar - Tall

    Throttle Addiction
    1+ in stock

    These hardtail sissy bars designed for use with our Evo Sportster Hardtail Kit, and 5" flat fender, but can fit on most hardtail frames.  Sissy bar...

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    Original price $169.99 - Original price $169.99
    Original price
    $169.99
    1359 ENTRIES 🎟️
    8X
    $169.99 - $169.99
    Current price $169.99
    1359 ENTRIES 🎟️
    8X
  • Original price $109.99 - Original price $124.99
    Original price
    $109.99 - $124.99
    $109.99 - $124.99
    Current price $109.99
    879 ENTRIES 🎟️
    8X

    DIY Hardtail Sissy Bar Kit - Tall

    Throttle Addiction
    1+ in stock

    These DIY hardtail sissy bar kits are designed for use with our Evo Sportster Hardtail Kit, and 5" flat fender, but can fit on most hardtail frames...

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    Original price $109.99 - Original price $124.99
    Original price
    $109.99 - $124.99
    $109.99 - $124.99
    Current price $109.99
    879 ENTRIES 🎟️
    8X
  • Original price $169.99 - Original price $169.99
    Original price
    $169.99
    1359 ENTRIES 🎟️
    8X
    $169.99 - $169.99
    Current price $169.99
    1359 ENTRIES 🎟️
    8X

    Hardtail Sissy Bar - Short

    Throttle Addiction
    1+ in stock

    These hardtail sissy bars designed for use with our Evo Sportster Hardtail Kit, and 5" flat fender, but can fit on most hardtail frames.  Sissy bar...

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    Original price $169.99 - Original price $169.99
    Original price
    $169.99
    1359 ENTRIES 🎟️
    8X
    $169.99 - $169.99
    Current price $169.99
    1359 ENTRIES 🎟️
    8X
  • Original price $99.99 - Original price $99.99
    Original price
    $99.99
    799 ENTRIES 🎟️
    8X
    $99.99 - $99.99
    Current price $99.99
    799 ENTRIES 🎟️
    8X

    Sportster Raw K Model Oil Tank - Shell

    Throttle Addiction
    1+ in stock

    Finding an oil tank for the early Harley Sportster K model's has been a difficult task until now.  These reproduction shells have all the accurate ...

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    Original price $99.99 - Original price $99.99
    Original price
    $99.99
    799 ENTRIES 🎟️
    8X
    $99.99 - $99.99
    Current price $99.99
    799 ENTRIES 🎟️
    8X
  • Original price $179.95 - Original price $179.95
    Original price
    $179.95
    1439 ENTRIES 🎟️
    8X
    $179.95 - $179.95
    Current price $179.95
    1439 ENTRIES 🎟️
    8X

    King & Queen Seat Pan - Sportster Hardtail Kit

    Throttle Addiction
    1+ in stock

    This King and Queen Seat pan is designed to fit perfectly with our Sportster Evo Hardtail Kit.  May work on other hardtail models. Get the seat pan...

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    Original price $179.95 - Original price $179.95
    Original price
    $179.95
    1439 ENTRIES 🎟️
    8X
    $179.95 - $179.95
    Current price $179.95
    1439 ENTRIES 🎟️
    8X
  • Original price $299.99 - Original price $299.99
    Original price
    $299.99
    2399 ENTRIES 🎟️
    8X
    $299.99 - $299.99
    Current price $299.99
    2399 ENTRIES 🎟️
    8X

    Cobra Seat for Sportster Hardtail Kit - Diamond Stitch

    Throttle Addiction
    1+ in stock

    The Throttle Addiction Cobra seat is designed to fit perfectly on our Evo sportster hardtail.   The front of the seat features a stainless steel ta...

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    Original price $299.99 - Original price $299.99
    Original price
    $299.99
    2399 ENTRIES 🎟️
    8X
    $299.99 - $299.99
    Current price $299.99
    2399 ENTRIES 🎟️
    8X
  • Original price $299.99 - Original price $299.99
    Original price
    $299.99
    2399 ENTRIES 🎟️
    8X
    $299.99 - $299.99
    Current price $299.99
    2399 ENTRIES 🎟️
    8X

    Cobra Seat For Sportster Hardtail Kit - Pleated

    Throttle Addiction
    1+ in stock

    The Throttle Addiction Cobra seat is designed to fit perfectly on our Evo sportster hardtail.   The front of the seat features a stainless steel ta...

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    Original price $299.99 - Original price $299.99
    Original price
    $299.99
    2399 ENTRIES 🎟️
    8X
    $299.99 - $299.99
    Current price $299.99
    2399 ENTRIES 🎟️
    8X
  • Original price $399.99 - Original price $399.99
    Original price
    $399.99
    3199 ENTRIES 🎟️
    8X
    $399.99 - $399.99
    Current price $399.99
    3199 ENTRIES 🎟️
    8X

    King & Queen Seat For Sportster Hardtail Kit - Diamond Stitch

    Throttle Addiction
    Only 1 left!

    The Throttle Addiction King and Queen seat is designed to fit perfectly on our Evo Sportster Hardtail.  They pair up perfectly with the sissy bar i...

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    Original price $399.99 - Original price $399.99
    Original price
    $399.99
    3199 ENTRIES 🎟️
    8X
    $399.99 - $399.99
    Current price $399.99
    3199 ENTRIES 🎟️
    8X
  • Original price $399.99 - Original price $399.99
    Original price
    $399.99
    3199 ENTRIES 🎟️
    8X
    $399.99 - $399.99
    Current price $399.99
    3199 ENTRIES 🎟️
    8X

    King & Queen Seat For Sportster Hardtail Kit - Pleated Stitch

    Throttle Addiction
    1+ in stock

    The Throttle Addiction King and Queen seat is designed to fit perfectly on our Evo sportster hardtail.  They pair up perfectly with the sissy bar i...

    View full details
    Original price $399.99 - Original price $399.99
    Original price
    $399.99
    3199 ENTRIES 🎟️
    8X
    $399.99 - $399.99
    Current price $399.99
    3199 ENTRIES 🎟️
    8X
  • Original price $218.95 - Original price $218.95
    Original price
    $218.95
    1751 ENTRIES 🎟️
    8X
    $218.95 - $218.95
    Current price $218.95
    1751 ENTRIES 🎟️
    8X

    Extended Rear Drive Belt for use with Sportster Hardtail Kit

    Throttle Addiction
    1+ in stock

    This extended length belt is the perfect size for use with the Throttle Addiction Hardtail Sportster kit.  Our Hardtail kit extends your bike by 2 ...

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    Original price $218.95 - Original price $218.95
    Original price
    $218.95
    1751 ENTRIES 🎟️
    8X
    $218.95 - $218.95
    Current price $218.95
    1751 ENTRIES 🎟️
    8X
  • Original price $34.99 - Original price $34.99
    Original price
    $34.99
    279 ENTRIES 🎟️
    8X
    $34.99 - $34.99
    Current price $34.99
    279 ENTRIES 🎟️
    8X

    Weld On Juice Brake Anchor Tab

    Throttle Addiction
    1+ in stock

    Weld this bad boy on our shovelhead hardtail to allow the use of a juice drum brake.

    Original price $34.99 - Original price $34.99
    Original price
    $34.99
    279 ENTRIES 🎟️
    8X
    $34.99 - $34.99
    Current price $34.99
    279 ENTRIES 🎟️
    8X
  • Original price $249.99 - Original price $249.99
    Original price
    $249.99
    1999 ENTRIES 🎟️
    8X
    $249.99 - $249.99
    Current price $249.99
    1999 ENTRIES 🎟️
    8X

    Solo Seat for Sportster Hardtail Kit - Diamond Stitch

    Throttle Addiction
    1+ in stock

    The Throttle Addiction Solo seat is designed to fit perfectly on our Evo sportster hardtail.   The front of the seat features a aluminum tab which ...

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    Original price $249.99 - Original price $249.99
    Original price
    $249.99
    1999 ENTRIES 🎟️
    8X
    $249.99 - $249.99
    Current price $249.99
    1999 ENTRIES 🎟️
    8X
  • Original price $249.99 - Original price $249.99
    Original price
    $249.99
    1999 ENTRIES 🎟️
    8X
    $249.99 - $249.99
    Current price $249.99
    1999 ENTRIES 🎟️
    8X

    Solo Seat for Sportster Hardtail Kit - Pleated Stitch

    Throttle Addiction
    1+ in stock

    The Throttle Addiction Solo seat is designed to fit perfectly on our Evo sportster hardtail.   The front of the seat features a aluminum tab which ...

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    Original price $249.99 - Original price $249.99
    Original price
    $249.99
    1999 ENTRIES 🎟️
    8X
    $249.99 - $249.99
    Current price $249.99
    1999 ENTRIES 🎟️
    8X
  • Original price $84.99 - Original price $84.99
    Original price
    $84.99
    679 ENTRIES 🎟️
    8X
    $84.99 - $84.99
    Current price $84.99
    679 ENTRIES 🎟️
    8X

    3/4" Chrome Rear Axle Kit- 10.25" Long - Fits Shovelhead Hardtail Kit

    VTwin MFG
    Only 1 left!

    Rigid style rear axle kit has a 9 1/2" bearing surface length with an outer diameter of 3/4".Rear axle kit includes 3/4" outer diameter axle, nut, ...

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    Original price $84.99 - Original price $84.99
    Original price
    $84.99
    679 ENTRIES 🎟️
    8X
    $84.99 - $84.99
    Current price $84.99
    679 ENTRIES 🎟️
    8X
  • Original price $42.99 - Original price $42.99
    Original price
    $42.99
    343 ENTRIES 🎟️
    8X
    $42.99 - $42.99
    Current price $42.99
    343 ENTRIES 🎟️
    8X

    Sportster Hardtail Oil Tank Fitting Kit - Chrome

    Gardner Westcott
    Out of stock

    This oil tank fitting kit is designed to fit perfectly with the Throttle Addiction weld on Evolution Sportster hardtail tank. Kit includes - On...

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    Original price $42.99 - Original price $42.99
    Original price
    $42.99
    343 ENTRIES 🎟️
    8X
    $42.99 - $42.99
    Current price $42.99
    343 ENTRIES 🎟️
    8X
    Sold out
  • Original price $19.95 - Original price $19.95
    Original price
    $19.95
    159 ENTRIES 🎟️
    8X
    $19.95 - $19.95
    Current price $19.95
    159 ENTRIES 🎟️
    8X

    Extended Positive Battery Cable For Sportster Hardtail Kit

    Drag Specialties
    1+ in stock

    This extended positive battery cable is intended to fit perfectly with the Throttle Addiction weld on Evolution Sportster hardtail kit utilizing th...

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    Original price $19.95 - Original price $19.95
    Original price
    $19.95
    159 ENTRIES 🎟️
    8X
    $19.95 - $19.95
    Current price $19.95
    159 ENTRIES 🎟️
    8X
  • Original price $59.99 - Original price $59.99
    Original price
    $59.99
    479 ENTRIES 🎟️
    8X
    $59.99 - $59.99
    Current price $59.99
    479 ENTRIES 🎟️
    8X

    Sportster Hardtail Brake Caliper Bracket - 1982-1999

    Throttle Addiction
    Only 1 left!

    This kit is allows you to use your stock 1982-1999 HD Sportster rear brake caliper and bracket on your hardtail conversion project.  Using your sto...

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    Original price $59.99 - Original price $59.99
    Original price
    $59.99
    479 ENTRIES 🎟️
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    $59.99 - $59.99
    Current price $59.99
    479 ENTRIES 🎟️
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  • Original price $119.95 - Original price $119.95
    Original price
    $119.95
    959 ENTRIES 🎟️
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    $119.95 - $119.95
    Current price $119.95
    959 ENTRIES 🎟️
    8X

    Sportster Hardtail Brake Caliper Bracket For Mid USA Caliper - Black

    Throttle Addiction
    1+ in stock

    This kit is allows you to use our Mid USA 2 or 4 piston caliper on your hardtail conversion project.   Designed specifically for use with our Evol...

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    Original price $119.95 - Original price $119.95
    Original price
    $119.95
    959 ENTRIES 🎟️
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    $119.95 - $119.95
    Current price $119.95
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  • Original price $109.95 - Original price $109.95
    Original price
    $109.95
    879 ENTRIES 🎟️
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    $109.95 - $109.95
    Current price $109.95
    879 ENTRIES 🎟️
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    Sportster Hardtail Brake Caliper Bracket For Mid USA Caliper - Raw Aluminum

    Throttle Addiction
    1+ in stock

    This kit is allows you to use our Mid USA 2 or 4 piston caliper on your hardtail conversion project.   Designed specifically for use with our Evol...

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    Original price $109.95 - Original price $109.95
    Original price
    $109.95
    879 ENTRIES 🎟️
    8X
    $109.95 - $109.95
    Current price $109.95
    879 ENTRIES 🎟️
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  • Original price $195.95 - Original price $195.95
    Original price
    $195.95
    1567 ENTRIES 🎟️
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    $195.95 - $195.95
    Current price $195.95
    1567 ENTRIES 🎟️
    8X

    Sportster Hardtail Add On Tab/Hardware Kit

    Throttle Addiction
    Only 1 left!

    Throttle Addiction Sportster Hardtail tab/ hardware kit. This kit conveniently contains all the tabs, spacers, brackets and hardware that are eit...

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    Original price $195.95 - Original price $195.95
    Original price
    $195.95
    1567 ENTRIES 🎟️
    8X
    $195.95 - $195.95
    Current price $195.95
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  • Original price $244.95 - Original price $244.95
    Original price
    $244.95
    1959 ENTRIES 🎟️
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    $244.95 - $244.95
    Current price $244.95
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    Rear Brake Caliper - 4 Piston - Softail '87-'99 - Chrome

    Drag Specialties
    1+ in stock

    Rear Brake Caliper  - 4 Piston - Softail '87-'99 - Chrome Direct bolt-on design Calipers include brake pads and bleeder screws Not fo...

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    Original price $244.95 - Original price $244.95
    Original price
    $244.95
    1959 ENTRIES 🎟️
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    $244.95 - $244.95
    Current price $244.95
    1959 ENTRIES 🎟️
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  • Original price $7.95 - Original price $7.95
    Original price
    $7.95
    63 ENTRIES 🎟️
    8X
    $7.95 - $7.95
    Current price $7.95
    63 ENTRIES 🎟️
    8X

    Weld On Brake Stay Anchor

    Throttle Addiction
    1+ in stock

    Weld On Brake Stay Anchor This weld on brake stay tab allows you to securely attach your brake caliper rod to your frame.   Laser cut from 1/4"...

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    Original price $7.95 - Original price $7.95
    Original price
    $7.95
    63 ENTRIES 🎟️
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    $7.95 - $7.95
    Current price $7.95
    63 ENTRIES 🎟️
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Custom Hardtail Kits and Hardtail frames for Sportsters and Shovelheads for sale at Throttle Addiction

Hardtail kits versus full custom frames

One of the best ways to turn your stock motorcycle into a chopper is to hardtail the frame. There are many advantages to using a hardtail on your stock frame. The most notable advantage is the avoidance of a special construction title which comes when building a chopper using a full custom aftermarket frame.

Hardtail kits Made in the USA

Throttle Addiction offers weld-on hardtail kits for Harley-Davidson Sportsters, in addition to Big Twin Shovelhead and Panhead frames. Our hardtail kits can be purchased in deluxe form which includes a sissy bar, fender and oil tank, or individually. We offer specific parts that go with each kit so your chopper project can come together as smooth as possible. All of our weld-on hardtails are made by Throttle Addiction at our facility in Eau Claire, WI.

 

Why do people hardtail their Sportsters?

Some people prefer to hardtail their motorcycles because it creates a distinct, classic look that is often associated with choppers. Hardtailing involves removing the rear suspension and replacing it with a rigid frame section, which can give the motorcycle a lower, more streamlined appearance. This can be particularly appealing to riders who want to customize their motorcycle to reflect their personal style.

Hardtailing a motorcycle can be a way to make it more unique and personalized. With a hardtail, riders can lower or raise the motorcycle to their preferred height, which can improve the overall look and feel of the bike. For those who enjoy customizing their motorcycle to reflect their personality and style, a hardtail can be a great option.

 

Why weld-on hardtails are better than bolt-on hardtails

A weld-on hardtail is better than a bolt-on hardtail because it provides a stronger and more durable connection between the frame and hardtail section. Welding creates a seamless connection, eliminating potential weak points or areas of stress that could arise with a bolt-on hardtail.

 A weld-on hardtail is also more customizable as it can be designed to fit the specific dimensions and shape of the motorcycle frame. Once welded, the hardtail becomes a permanent part of the motorcycle, eliminating the need for future replacements or maintenance required with a bolt-on hardtail. While a bolt-on hardtail may be easier to install, a weld-on hardtail provides a more secure, permanent solution for customizing a chopper.

 

Features of the Deluxe Sportster Hardtail kit

Throttle Addiction's weld-on hardtail kit transforms a stock swing arm evolution Sportster into a hardtail chopper, fitting 1982-2003 Harley Davidson Sportsters with 2" stretch and machined rear motor mounts. The kit includes 100% TIG welded 1-1/4" .120 wall steel tubing, 3/8" thick axle plates with adjusters, and a rear brake mount for 2000-2003 rear sportster calipers. The hardtail kit includes easy to follow instructions and can be completed by most anyone, with the welding recommended to be done by professionals. The kit includes a hardtail with fender tabs, battery mount, and brake mount, sissy bar, oil tank with internal battery mount, battery hold-down bracket, 5" wide flat fender, and axle adjusting hardware. The kit does not include hardware for mounting the oil tank, sissy bar, or fender, and seat pans or fully upholstered seats are available for purchase separately.

 

Features of the Shovelhead/ Panhead Hardtail

 Throttle Addiction acquired the rights and assets of Haifley Bros motorcycle frame and parts business, and is now producing high quality hardtails for Harley Davidson Panhead and Shovelhead swing arm frames from 1958-1985. The hardtail kit accurately recreates Panhead hardtail frame dimensions and styling, is constructed from 1” X .120” DOM tubing, and uses American made Harley style axel plates from Hardtail Choppers Inc. The kit is 100% TIG welded and comes with step by step instructions. All products are made in the USA at Throttle Addiction's facility in Eau Claire, WI.

 

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